San Francisco Circuits

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PCB Fabrication & Assembly; RF, Military Grade, Flex, & Metal Core PCB Capabilities for Unmanned Systems United States of America
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San Francisco Circuits

PCB Fabrication & Assembly; RF, Military Grade, Flex, & Metal Core PCB Capabilities for Unmanned Systems

Flex & Rigid Flex PCBsSan Francisco Circuits is an industry leader in all aspects of PCB fabrication and assembly.  We work with a strong network of PCB manufacturers and PCB assembly houses, both domestic and offshore to provide a one-stop solution and the best value possible for all printed circuit board requirements.

San Francisco Circuits provides both prototype PCBs and large PCB production volumes for every application of unmanned systems utilizing both basic and advanced technologies.

Our team of experienced technical experts strive to provide a quick turnaround, not just on printed circuit boards, but also customer service.

PCB Fabrication & Manufacturing Capabilities

Printed Circuit Boards for Drones, UAVs, UGVs and Robotics

Specifications Standard Technology Advanced Technology
Number of Layers 1 – 12 14 – 40
PCB Board Material Rigid PCB Materials
FR4
FR406
370HR
VT-47
FR408
Arlon
CEM
Megtron 6
Astra MT77
Tachyon 100G
Nelco 4000
Rogers 3000 Series
Rogers 4000 Series
Rogers 5000 Series
Rogers 6000 Series
Taconic TLY
Polyimide
MCPCB, Aluminum Core & Copper Core Materials
Aluminum Core
Copper Core
Ventec VT-4A1/VT-4A2
Aismalibar Fastherm
Aismalibar Flextherm
Flex PCB Materials
Kapton
Shin-Etsu – Epoxy
Adhesive System
Rogers – Epoxy
Adhesive System
Dupont FR – FR Acrylic
Adhesive System
Dupont LF – LF Acrylic
Adhesive System
Adhesiveless Base Materials
Aluminum Core
Ventec VT-4A1/VT-4A2
Aismalibar Fastherm
Aismalibar Flextherm
Copper Core
Nelco 4000
Rogers 3000
Rogers 4000
Rogers 5000
Rogers 6000 Series
Taconic TLY
Polyimide
Min. Circuit Board Thickness 2 layer – 0.010″
4 layer – 0.020″
6 layer – 0.020″
8 layer – 0.062″
10 layer – 0.062″
12 layer – 0.062″
2 layer – 0.005″
4 layer – 0.010″
6 layer – 0.031″
8 layer – 0.040″
Max. Circuit Board Thickness 2 layer – 0.125″
3-12 layer – 0.200″
0.250″ – 0.500″
Max. Circuit Board Size 16″ x 22″
12″ x 21″
10″ x 16″
16″ x 22″
12″ x 21″
Copper Thickness 0.5 oz – 3 oz 4 oz – 10 oz
Hole Aspect Ratio 7 : 1 15 : 1
Min. Hole Size 0.008″ 0.004″
Min. Trace/Space 0.006″/0.006″ 0.002″/0.002″
Min. Drill-to-Copper 0.010″ 0.005″
Min. Pitch 1 mm 0.3 mm
PCB Board Finish HASL (Solder)
Lead Free Solder
Copper
Gold
Gold Fingers
White Tin
ENEPIG
ENIG
HASL
Gold (ENIG/Hard/Soft)
Selective Gold
Immersion Silver
OSP
White Tin
ENEPIG

PCB Assembly

PCB AssemblyWe offer a one-stop service for all your printed circuit board assembly needs, taking care of the hard work of component procurement and liaising with vendors. PCB assembly services offered include quick-turn prototype, turnkey, partial turnkey, consignment and lead-free assembly. Our average lead times are 1 to 5 days for assembly with or without turnkey (component procurement).

More: PCB Assembly

PCB Technology

Military Grade PCBs (Mil Spec)

milspec pcbs - military grade printed circuit boardsCertified mil-grade PCBs are one of SFC’s specialties. With PCB manufacturing capabilities in the United States, we can fabricate high-quality reliable MilSpec certified flexible or rigid circuits. SFC manufacturers work to certification standards such as MIL-PRF-55110, MIL-PRF-50884 and MIL-PRF-31032 with a range of finishes, solder masks, silk screens and fabrication methods.

More: Mil Grade PCBs

Flex PCBs

Flex PCBs - Flexible Circuit Board manufacturingFlex PCBs use the same components as rigid PCBs but are fabricated on a flexible base material, allowing the board to conform to a wider range of desired shapes. The size and weight reduction and increased resistance to noise and vibration make flex circuits highly useful in a wide variety of applications, including Transport, Communications, Aerospace and Unmanned Vehicle Systems.

We can provide heavy copper Flex PCBs and double-sided multilayer Flex PCBs. Turnaround for your design can be as fast as 24 hours.

More: Flex PCBs

Metal Core PCBs

metal core pcb manufacturing

Metal core PCBs use a base metal such as aluminum, copper or a special alloy to dissipate heat away from sensitive components and other critical parts of the design. This allows heat transfer that is 8 or 9 times faster than in traditional FR4 boards. Metal core PCBs are ideal for applications such as LED lighting, power converters and motor control. We can provide aluminum or heavy copper core PCBs for prototypes or production quantities.

More: Metal Core PCBs

HDI PCB

HDI PCB technology is one of the fastest growing areas of the PCB market. HDI circuits provide much higher wiring densities than standard PCBs, and incorporate features such as blind/buried vias, vias-in-pad and micrometre-level circuit geometries. HDI technology can reduce the size and weight of your boards while enhancing signal transmission and reducing signal loss. We can provide a variety of board construction methods and materials, including flexible HDI PCBs.

More: HDI PCBs

RF PCB Manufacturing

Radio Frequency printed circuit boards (RF PCBs)Radio Frequency printed circuit boards (RF PCBs) are high frequency PCBs that operate above 100MHz; anything above 2GHz is classed as a Microwave PCB. Our designers can assist with everything from saving costs on simple radio frequency circuit boards, to manufacturing advice for demanding fifty-layer layouts and concepts. Our RF PCB capabilities include manufacturing and assembly for both prototypes and production quantities.

More: RF/Microwave PCB

PCB School

SFC has developed a unique offering for engineers and PCB buyers. The PCB School is a free online resource created to help educate users on various technologies, equipment, and buying resources relating to printed circuit boards.

Find out more: SFC’s PCB School

Products

Printed Circuit Board Assembly

Precision PCB Assembly for scalable unmanned system electronics production

Heavy Copper PCBs

Heavy copper PCBs for high current handling thermal control

Rigid Flex PCB

Rigid flex printed circuit board manufacturing

PCB Prototyping

Prototype PCB fabrication & assembly with as low as 24-hour turnaround

Radio Frequency PCBs

RF PCBs – Radio frequency circuit board manufacturing

Metal Core PCBs

Metal Core PCB manufacturing

Flex PCBs

Flexible Circuit Board manufacturing

Military Grade PCBs

Certified MilSpec printed circuit board manufacturing

Articles

Latest
San Francisco Circuits Secures CMMC Level 2 Certification Following Independent Assessment

San Francisco Circuits has achieved CMMC Level 2 certification following an independent assessment validating compliance with cybersecurity requirements for the Defense Industrial Base

May 27, 2026
Serpentine Routing for High-Speed PCB Design

San Francisco Circuits examines how serpentine routing supports signal synchronization and timing control in high-speed PCB applications

May 22, 2026
Flying Probe Testing for Complex PCB Designs

San Francisco Circuits explains how flying probe testing supports PCB validation for complex designs, prototypes, and low-volume production by providing a flexible alternative to traditional fixture-based testing methods

May 08, 2026
PCB Copper Trace Design for High-Current & High-Voltage Applications

San Francisco Circuits outlines key PCB design strategies for managing copper traces, thermal performance, and electrical safety in high-current and high-voltage applications to ensure reliable system operation

Apr 22, 2026
NIST 800-171 Compliance in PCB Manufacturing for Government Contractors

San Francisco Circuits outlines how NIST 800-171 compliance establishes essential security controls for PCB manufacturers working with U.S. government contractors to protect Controlled Unclassified Information and reduce cybersecurity risks

Apr 13, 2026
Double-Sided BGA Assembly Drives High-Density Electronics for Unmanned Systems

Discover how San Francisco Circuits’ double-sided BGA assembly enables high-density, compact PCBs, powering advanced electronics for drones, autonomous vehicles, and next-generation unmanned systems

Mar 19, 2026
Press-Fit Connector Reliability & Strain Management in High-Density PCBs

San Francisco Circuits explains key reliability considerations for press-fit connectors in high-density PCB designs, focusing on mechanical strain, insertion-related risks, and mitigation practices

Jan 23, 2026
Types of PCB Vias: A Guide to the Eight Core Via Structures

A concise guide to the eight main PCB via types from San Francisco Circuits, explaining their functions, fabrication methods, and roles in high-density designs

Dec 12, 2025
Secure & Traceable PCB Manufacturing Capabilities for System Integrators

San Francisco Circuits details how its U.S.-based PCB fabrication and assembly capabilities, supported by comprehensive cybersecurity controls and multi-industry expertise, provide secure, traceable solutions for system integrators and R&D teams

Nov 21, 2025
San Francisco Circuits Highlights Heavy Copper PCBs for High-Power Electronics Applications

San Francisco Circuits outlines its heavy copper PCB capabilities and explains how these boards support high-current, high-reliability applications in defense, aerospace, and industrial electronic systems

Nov 03, 2025
Exploring Advanced Rigid PCB Stack-Up Examples with San Francisco Circuits

San Francisco Circuits details example configurations of advanced rigid PCB stack-ups, showing how optimized copper and dielectric layering supports power stability and signal performance across complex unmanned platforms

Oct 09, 2025
San Francisco Circuits Explores PCB Insertion Loss in High-Speed Systems

San Francisco Circuits examines PCB insertion loss, outlining its causes, frequency-related impacts, and design strategies for reducing signal degradation in high-speed systems

Sep 12, 2025
San Francisco Circuits Launches Free PCB Stackup Calculator for Multilayer Designs

San Francisco Circuits has introduced a free PCB Stackup Calculator, enabling engineers to quickly configure and visualize multilayer stackups from 4 to 14 layers with material options, via choices, and IPC 6012 guidelines

Aug 28, 2025
Ensuring Reliability in Medical PCB Manufacturing & Assembly

Discover how San Francisco Circuits ensures reliability in medical PCB manufacturing and assembly, adhering to strict industry standards for critical healthcare applications

Jul 24, 2025
Choosing the Right Via Types for Advanced PCB Applications

San Francisco Circuits’ guide explores eight key PCB via types, helping engineers optimize performance, reliability, and manufacturability in today’s compact, high-speed electronics

Jul 17, 2025
PCB Trace Width Design for Unmanned System Electronics

San Francisco Circuits outlines how PCB trace width, length, and style influence signal integrity and cost in unmanned system electronics, supporting both prototype and high-volume production

Jul 04, 2025
Improving Consistency in Complex PCB Assemblies with Automated Selective Soldering

San Francisco Circuits addresses the limitations of wave and hand soldering, offering selective soldering and full-service PCB assembly solutions for unmanned systems

May 16, 2025
Improving Bluetooth Signal Integrity in PCB Design

San Francisco Circuits explores how to improve PCB design for bluetooth circuit boards, delving into the use of certified modules, considering real-world obstructions, and more

Apr 23, 2025
Electronic & PCB Interconnect Design Considerations

San Francisco Circuits explores the key considerations in designing a printed circuit board that achieves performance targets while multiple interconnected boards are involved

Apr 11, 2025
High-Performance PCB Stack-Ups: Key Design Factors & Technologies

San Francisco Circuits explores the importance of PCB stack-ups, detailing key design considerations, advanced technologies, and best practices to enhance performance, reliability, and manufacturability across various applications

Mar 27, 2025
Immersion Tin PCB Surface Finish

San Francisco Circuits gives a comprehensive overview of immersion tin PCB surface finish, outlining its applications and benefits as well as the company’s own solutions

Jan 31, 2025
What is Immersion Silver Surface Finish?

San Francisco Circuits examines what Immersion Silver is, its key benefits and applications on fine-pitch components, and how to choose a qualified boardhouse to maintain quality

Dec 31, 2024
Next-Generation PCB Surface Finish Explained

ENEPIG elevates circuit board performance, a cutting-edge surface finish that transforms reliability, solderability, and durability in complex electronic applications

Dec 12, 2024
Technology Spotlight: ENIG PCB Surface Finish

San Francisco Circuits’ Electroless Nickel Immersion Gold PCB surface finish is resistant to corrosion and provides a flat surface, ideal for assembling intricate and high-density PCBs

Nov 13, 2024
High-speed Circuit Design For Modern Circuitry

San Francisco Circuits’ article on High-Speed Circuit Design for Modern Circuitry focuses on signal integrity across various frequencies, highlighting best practice for different speed ranges

Sep 16, 2024
Optimizing Printed Circuit Board Performance with Gold Surface Finishes

San Francisco Circuits explains how gold printed circuit board (PCB) surface finishes improve conductivity, solderability, and longevity, detailing the benefits of hard and soft gold finishes for optimal performance

Aug 13, 2024
PCB Line Spacing: A Breakdown for High Voltage Applications

San Francisco Circuits has released an article outlining how PCB Line Spacing is critical for both safety and function in high voltage circuitry, as well as the specific spacing standards required

Jul 10, 2024
Via Tenting in PCB Design & Assembly

San Francisco Circuits takes an in-depth look at Via Tenting, the process of using a soldermask layer to cover the via holes on a Printed Circuit Board (PCB)

Feb 27, 2024
PCB Assembly Drawings: Polarities, Pin1 & Anode/Cathode Markings

San Francisco Circuits has created a new resource on PCB assembly drawings covering polarities, Pin1 marking and anode/cathode markings. In...

Jan 05, 2024
Advanced PCB Reflow Soldering Capabilities Announced

San Francisco Circuits has announced the launch of advanced printed circuit board reflow soldering capabilities, a technique which allows the assembly of complex PCBs with a high component density

Aug 01, 2023
Regional Offices & Locations
San Francisco Circuits, Inc. United States of America 1660 S Amphlett Blvd #200 San Mateo, CA 94402 USA +1.800.SFC.5143 Contact Contact Website
San Francisco Circuits, Inc. United States of America 3914 Murphy Canyon Rd., Suite A244, San Diego, CA 92123 USA +1.858.576.7202 Contact Website
Advancing Unmanned Systems Through Strategic Collaboration UST works with major OEMs to foster collaboration and increase engagement with SMEs, to accelerate innovation and drive unmanned systems capabilities forward.