New Long-Endurance VTOL Drone to be Showcased at Xponential 2025

Unmanned Aerospace’s new vertical take-off and landing (VTOL) rotorcraft will be showcased at the XPONENTIAL 2025 Conference in Houston, Texas May 20–22, Booth 1505.

The company’s GH-4 platform delivers helicopter-like functionality with flexible, modular sensor payloads that can be configured to specific operational requirements. The long-endurance VTOL capability and mechanical simplicity of the aircraft mean that the GH-4 can be used for a wide range of commercial and military applications in challenging environments, from industrial logistics to disaster relief and ISR (Intelligence, Surveillance, and Reconnaissance) missions.

The company’s work is backed by the U.S. Navy and the Office of the Secretary of Defense Commercialization Innovation Fund (OECIF). Dr. Christopher P. Heagney, Fleet Advisor for U.S. Naval Forces Southern Command and the U.S. Fourth Fleet, commented: “The simpler, more robust and reliable an aircraft, the better. The GH-4 has incredible range and should be capable of thousands of flight hours before failure.”

At the core of the GH-4 is a patented Automatic Pitch System (APS), which enables vertical takeoff, hover, and controlled flight without swashplates, gearboxes, or mechanical linkages typically found in helicopters. The APS, combined with an autorotating rotor system—inspired by gyrocopter designs—delivers significant efficiency improvements. The platform uses 40% less energy during forward flight compared to conventional VTOL aircraft, a result of reduced drag and simplified power transmission.

Flight control is managed by just two servos, reducing part count and failure points while improving maintainability and reliability. This minimalist mechanical design allows for easier inspection, quicker servicing, and a lighter airframe. Moreover, the GH-4 benefits from a low-altitude minimal acoustic signature, making it quiet in flight.

The aircraft is built to support modular powertrain configurations, including hybrid-electric systems. Future variants will integrate hydrogen fuel cells paired with hybrid booster batteries, enabling long-endurance missions with minimal emissions. An optional JP-5-compatible engine is also available for operations where hydrogen infrastructure is limited, making the system adaptable for military logistics and remote deployments.

The GH-4 aircraft is the first in a scalable family of rotorcraft, with GH-5 and GH-6 models under development for extended range and increased payload capacity. All platforms share the same design architecture, allowing the core technologies to scale efficiently to larger systems, including full-size cargo aircraft.

The modular design supports a wide range of payloads and mission systems, with onboard provisions for sensor integration, communication packages, and cargo modules.

Pilot production of the GH-4 is scheduled to begin in early 2026. Unmanned Aerospace is actively seeking partners in the defense and commercial sectors to refine mission-specific configurations and accelerate deployment.