General Atomics Aeronautical Systems, Inc

GA-ASI Gray Eagle UAS Completes 45 Hour Non-Stop Flight

By Caroline Rees / 22 Oct 2013
Follow UST

Gray Eagle UAS

General Atomics Aeronautical Systems, Inc. has completed the first of two planned U.S. Army endurance demonstration flights with its Improved Gray Eagle® (IGE) aircraft. IGE, a next-generation derivative of the combat-proven Gray Eagle Unmanned Aircraft System (UAS), lifted off from GA-ASI’s El Mirage Flight Operations Facility in Adelanto, Calif., at 6:56 a.m. on October 11th and landed 45.3 hours later at 4:16 a.m. on October 13th.

“This first endurance flight is a significant accomplishment for Improved Gray Eagle as it demonstrates the aircraft’s game-changing potential for saving the lives of Army Soldiers abroad by providing extended surveillance coverage, along with the ability to self-transit to other remote distant locations,” said Frank W. Pace, president, Aircraft Systems Group, GA-ASI.

IGE was developed by GA-ASI on Internal Research and Development (IRAD) funds to demonstrate the increased endurance potential and higher payload capacity with minor modifications to the existing Block 1 Gray Eagle platform. The Army Unmanned Aircraft Systems Project Office is supporting testing of the aircraft by funding two demonstration flights this year that are designed to validate the enhanced capabilities. The first endurance test was performed with the aircraft in a Reconnaissance, Surveillance, and Target Acquisition (RSTA) configuration. During the second demonstration, which is planned for later this year, IGE will carry a wing-mounted external payload and weapons.

IGE has a Max Gross Takeoff Weight (MGTOW) of 4,200 pounds, utilizing the 205HP Lycoming DEL-120 engine. Gray Eagle has a GTOW of 3,600 pounds with a 160HP rated engine. IGE’s deep belly design and 500-pound centerline hard point allows for 850 pounds of internal fuel load, with an optional external fuel pod that can accommodate an additional 450 pounds (Gray Eagle’s fuel load is 575 pounds). Use of this extra fuel would allow for RSTA missions in excess of 50 hours.

In addition, IGE has a maximum 540-pound internal payload capacity, compared to Gray Eagle’s 400 pounds. This internal payload capacity, combined with the increased engine horsepower, provides growth capability for an improved airworthiness design, with the potential of incorporating lightning protection, damage tolerance, and Traffic Collision Avoidance System (TCAS) features.

To learn more, visit the General Atomics Aeronautical Systems, Inc Partner Hub: Innovation Partner Hub
Posted by Caroline Rees Caroline co-founded Unmanned Systems Technology and has been at the forefront of the business ever since. With a Masters Degree in marketing Caroline has her finger on the pulse of all things unmanned and is committed to showcasing the very latest in unmanned technical innovation. Connect

More from General Atomics Aeronautical Systems, Inc

GA-ASI Adapts Existing Block 30 GCS to Fly MQ-9B

General Atomics Aeronautical Systems is adapting its existing Block 30 Ground Control Stations to operate newer MQ-9B aircraft, significantly reducing procurement costs for current global defense customers

Jun 29, 2026
U.S. Air Force Greenlights Production for GA-ASI FQ-42A CCA

General Atomics Aeronautical Systems (GA-ASI) secures a historic USAF production contract for the modular FQ-42A Collaborative Combat Aircraft (CCA), fast-tracking next-generation autonomous fighter capabilities directly to the warfighter

Jun 18, 2026
GA-ASI MQ-9s Relocate to Fargo During Runway Works

General Atomics Aeronautical Systems has temporarily relocated its vital MQ-9 training and testing operations to Hector International Airport, marking a milestone integration of large uncrewed aircraft into active commercial airspace

Jun 17, 2026
GA-ASI & INTEC Partner on Gambit CCA

General Atomics Aeronautical Systems and the INTEC Group have signed a Memorandum of Understanding at ILA Berlin to provide sovereign architecture, integration, and logistics support for the Gambit CCA series

Jun 12, 2026
GA-ASI Backs Dutch Innovation with Investments in Six Tech Companies

General Atomics Aeronautical Systems, Inc. expands its European footprint by investing capital and engineering resources into six Netherlands-based firms to advance next-generation aerospace & defense tech capabilities

Jun 09, 2026
GA-ASI Engineers Honored with Prestigious AIAA San Diego Awards

General Atomics Aeronautical Systems engineers and teams earned prestigious AIAA San Diego awards recognizing achievements in uncrewed aviation, aerospace management, and technical leadership during 2025

Jun 04, 2026
Advancing Unmanned Systems Through Strategic Collaboration UST works with major OEMs to foster collaboration and increase engagement with SMEs, to accelerate innovation and drive unmanned systems capabilities forward.