Smart Connectivity Boosts Performance of HBK Force Transducers

HBK has enhanced its trusted U10M, U10F, and C10 force transducers with integrated IO-Link communication, bringing advanced connectivity to proven sensor technology.

These fatigue-resistant sensors, widely used in critical test and production applications, now combine their renowned mechanical robustness with smart digital connectivity.

Thanks to this enhancement, HBK can meet the growing demand for simplified integration, real-time sensor diagnostics and cost-efficient automation solutions, all while maintaining the company’s precision and reliability.

The C10 series is optimised for measuring compressive forces, while the U10M and U10F have been designed for tensile and compressive loads. Already valued for their large measurement range and long-term stability, these sensors now offer a high-quality integrated amplifier and IO-Link interface, opening the door to plug-and-play setup in smart factory environments.

All models include built-in temperature measurement, allowing engineers and operators to simultaneously monitor mechanical and thermal conditions in real time, a key feature for ensuring sensor performance, process stability and long-term reliability within dynamic industrial environments.

Key performance enhancements include:

• Temperature zero drift reduced by up to 50%
• Enhanced resistance to dynamic overloads
• Linearity error improved to a factor up to 7

One of the major innovations is the introduction of Sensor Health Monitoring, a built-in system that continuously monitors applied forces and temperature levels. If physical limits are approached or exceeded, the system issues real-time alerts, enabling predictive maintenance and reducing the risk of unexpected downtime. Even short-term overloads are detected, recorded and reported, ensuring full transparency and improved operational safety.

The adoption of IO-Link, a widely supported industrial communication standard, allows HBK transducers to be integrated easily into modern automation systems, providing:

• Standardised, cost-effective cabling
• Rapid sensor replacement and configuration
• Seamless communication from field to control level

This development marks a significant step in HBK’s commitment to supporting digital transformation in measurement and testing environments.