Understanding the FAA’s New Drone Type Certification Process

By Mike Ball / 09 Apr 2021
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Perkins Coie, a leading global law specializing in drone law, artificial intelligence (AI) legislation and intellectual property (IP) law concerning robotics and autonomous technologies, has released the following article concerning the FAA’s recent announcement that it will begin accepting applications for type certification of certain classes of UAS (unmanned aerial system).

From replacing fireworks for Independence Day celebrations to providing rural package delivery, 2020 demonstrated how the rapid development of unmanned aerial systems (UAS) is driving innovation in how society moves goods and performs services. As of March 2021, the Federal Aviation Administration (FAA) reports there are over 371,000 commercial drones registered in the United States and over 220,000 certified remote pilots. All signs suggest these numbers will continue to rise rapidly in coming years.

With a growing and increasingly diverse group of stakeholders incorporating UAS into their operations, the FAA notified the public in February 2020, via a notice of policy and request for comments, that it will begin accepting applications for type certification of certain classes of UAS, along with their engines and propellers. This policy went into effect in September 2020. As of January 2021, over a dozen such applications have been published in the Federal Register.

Type certification promises to accelerate the timeline for integrating advanced commercial UAS operations in the marketplace. As an important component of the FAA’s regulatory framework, the standards that emerge from the type certification process will have a lasting impact on the UAS industry and clarify the government’s priorities for the future of the national airspace. Stakeholders looking to capitalize on the multifunctionality of UAS, as well as those in industries most likely to be affected by broader integration of UAS, need to understand the likely effects of type certification and what this suggests about future regulation of the industry. Additionally, as more UAS take to the skies for commercial operations, policymakers need to prepare the regulatory environment to enable these vehicles to smoothly integrate into society while balancing both commercial and other public interests.

A Primer of Type Certification

The “type” in “type certification” refers to either a vehicle’s model (e.g., Matternet, Inc.’s Model M2) or the vehicle’s engine or propeller. These certificates affirm that a manufacturer is taking the necessary steps to ensure its products comply with FAA regulations. Without a type certification, a manufacturer must subject each of its aircraft or aircraft components to testing and FAA approval, even if they are identical. Type certification expedites this process, enabling a manufacturer to demonstrate compliance with regulatory requirements for a given aircraft or component only once, after which every identical aircraft, engine, or propeller it creates receives automatic certification.

These certificates have become an important component of how the FAA ensures the safe design, construction, operation, and maintenance of aircraft entering the National Airspace System (NAS). The FAA and its predecessors have used type certification for more than 90 years for manned aircraft and aircraft components. The continued maturation of UAS technologies motivated Congress to authorize a process for unmanned aircraft type certification under Section 345 of the 2018 FAA Reauthorization Act.

Among the industries positioned to benefit from type certification are those using UAS for package delivery, agriculture, infrastructure surveillance, and for-hire movement of goods, but not people. The existing applicants for UAS type certification range from multinational corporations to emerging startups. The UAS these applicants submitted for FAA review are primarily for package and medical supply delivery but range widely in size, weight, design, and propulsion method.

How Type Certification Fits in the FAA’s Regulatory Framework

Congress authorized the FAA to issue type certificates and create standards for their issuance under 49 U.S.C. 44701(a) and 44704, with vehicle or feature-specific requirements defined in 14 CFR parts 23-35. However, these rules and regulations were drafted with certain assumptions of an aircraft’s appearance and operation that do not apply to UAS. For example, many of these standards presume the possibility of direct human intervention from within the aircraft.

Unsurprisingly, the novel designs and operating features of UAS do not fit into any of the existing categories of aerial vehicles for type certification. Instead, UAS are categorized as a special class under 14 CFR part 21. Part 21 provides the FAA with flexibility to tailor the certification basis for UAS, including incorporating aspects of existing airworthiness standards for aircraft and other products (parts 23-35) while applying entirely novel, UAS-specific requirements. Type certification will not be required for all types of UAS. However, for UAS that weigh over 55 pounds or are designed to engage in operations not permitted under 14 CFR part 107, type certification can be advantageous.

To account for the diversity of UAS applications and the pace of innovation, where possible, the FAA is defining performance-based safety outcomes rather than the prescriptive technical approach sometimes used for manned aircraft. Determining the appropriate level of review and burden of proof to apply for different UAS is a critical early challenge for the FAA. The FAA tries to adjust the demands and rigor for each type certificate based on the proposed operation’s complexity and the safety risks posed. However, access to information necessary for processing such UAS applications may be limited, particularly considering the industry’s rapid evolution.

For example, the process for type certifying passenger aircraft involves extremely detailed requirements. It can span years, cost millions of dollars, and require thousands of hours of flight testing to prove compliance. This level of detail is likely inappropriate for UAS that do not transport people. Nonetheless, the FAA has not offered a timeline for granting type certificates; in the agency’s September 2020 Notice of Policy, they responded to questions about certification timelines and comments advocating for a more rapid process by noting, “The certification timeline for each project will vary significantly depending on the project details, scope, and complexity. Due to these many variables, the FAA is unable to publish a timeline specific to the type certification of UAS that would be widely applicable.”

How Manufacturers Receive Type Certification

As the UAS industry “got off the ground,” additional rules and guidance became necessary to inform stakeholders’ operations and facilitate scaling. The rigor, transparency, and consensus building required to grant type certificates provide the industry with guidance while also producing safer and more reliable outcomes and building trust with the public. Additionally, once type certified, a manufacturer can mass-produce that model and receive streamlined processing for a standard airworthiness certificate. Both certifications are prerequisites to receiving the much sought-after 14 CFR part 135 certification under which the FAA permits operators to use UAS for a wide range of commercial activities, including package delivery.

The FAA identified five phases to the certification process, each with its own set of required filings and testing requirements: (1) conceptual design, (2) requirements definition, (3) compliance planning, (4) implementation, and (5) post-certification activities.

Early phases require applicants to submit details of the product to be type certified, including design specifications, intended use, and proposed area of operations. The FAA uses a safety-first approach in evaluating each submission through its four-component Safety Management System (SMS). As part of this rigorous process, the FAA identifies hazards associated with each proposed UAS function. For each hazard, the agency determines the necessary controls or mitigation steps to ensure the UAS’ safe operations, including customized airworthiness requirements or operational limitations. Once the FAA determines an initial set of airworthiness criteria, it publishes its requirements for each applicant in a public notice, enabling the public to comment on the prescribed standards and operational requirements for one month. The FAA must respond to substantive public comments before finalizing an applicant’s tailored certification basis.

While not every part of the SMS process is made public, the published notices lend insight into the FAA’s approach to UAS type certification. Notably, the airworthiness criteria and additional standards have been grouped into three categories. The first addresses the component’s design and construction, assigning prescriptive or performance-based standards for the UAS’ hardware, software, and operations. The second category provides for certain operating limitations and information the manufacturer must provide to its users. Finally, the FAA prescribes certain testing requirements, including testing for durability, reliability, and functionality after probable failures. Applicants prove that their proposed UAS, engine, or propeller complies with these standards by submitting evidence of changes made to its design or new testing data and studies. Often, applicants must demonstrate their equipment’s functionality in person for regulators.

Under current procedures, each type certification application faces different compliance requirements based on its intended operations; therefore, the standards applied to Company A’s UAS, engine, or propeller may differ from those imposed on Company B, even if they share many common attributes. Requirements imposed on each applicant are customized around the potential risks posed by that UAS’ operations. Specific attributes include the UAS’ size, operational speed and altitude, and ability for the pilot to intervene during operations.

This approach is intended “to provide a flexible process until generally applicable UAS airworthiness standards are identified and established.” Categories that may eventually have generally applicable standards include vehicle hardware and design (e.g., markings/colorings, strobe lighting, safety equipment, and battery performance), software operations (e.g., cybersecurity and connectivity), in-flight requirements (e.g., payload limits, noise output, and collision avoidance), as well as how a pilot and other users interact with the vehicle. However, the timeline for best practices and industry consensus that can serve as the basis for these general standards to emerge is uncertain.

Preparing for a UAS-Enabled Future

The significance of type certification goes beyond its impact on manufacturers; it signals that Congress and the FAA are entering a new phase of governing the UAS industry. Currently, the FAA requires waivers or exceptions to allow UAS operators or manufacturers to depart from restrictions like flying beyond visual line of sight, over people, or with certain cargo. This approach is unsustainable if the industry is to continue to grow and innovate at the current rate. Type certification would align the UAS industry with other aerial and non-aerial vehicles.

Recent FAA rulemaking orders, notably the December 2020 changes to Part 107 regarding UAS operations over people and vehicles as well as at night, highlight that the FAA is willing to adapt its UAS regulatory framework. However, the agency aims to codify new rules only when the relevant technologies and industry best practices have matured sufficiently. The FAA’s approach to the type certification process is consistent with that principle.

This incremental approach is effective at promoting safety, but technological, social, and economic forces in the UAS industry continue to outpace the regulations that oversee them. Scaling UAS uses will redefine how goods, and eventually people, are moved and services are provided, and it can potentially reshape entire economic sectors and communities. Consider a scenario where UAS could deliver even a fraction of the 1.5 million packages transported throughout New York City every day. Would architects design buildings differently to accommodate UAS? Would individuals want to live near heavy UAS thoroughfares, given the perceived effects on privacy? How will local law enforcement prevent unwanted applications of UAS?

Countless such questions can, and should, be asked. Alone, type certification does not hold these answers, but it can be part of the solution. Businesses and governments should have plans in place that account for the opportunities and challenges a UAS-enabled future creates and consider how they can capitalize on UAS’ diverse functionality. Additionally, stakeholders should consider using the FAA’s public comment periods to voice their support or concerns. As this industry reaches new heights, the window for proactive action remains open; however, if stakeholders wait too long, they may see this opportunity fly by.

Posted by Mike Ball Mike Ball is our resident technical editor here at Unmanned Systems Technology. Combining his passion for teaching, advanced engineering and all things unmanned, Mike keeps a watchful eye over everything related to the unmanned technical sector. With over 10 years’ experience in the unmanned field and a degree in engineering, Mike’s been heading up our technical team here for the last 8 years. Connect & Contact
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